Portfolio

Selected projects: industrial reverse engineering, 3D modelling, FDM and UV resin printing, technical visualisations. Every order is a different challenge — and a different solution.

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01 / 08 Reverse Engineering · Format Parts

Format parts for machines and manipulators

Format part for packaging line manipulator
3D Model 360°
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A manufacturing enterprise came to us with worn format parts on their packaging line. The machine manufacturer no longer supplied replacements and had no documentation available. We measured the original components, reverse-engineered the geometry in 3D accounting for assembly tolerances, and printed the new parts in PETG. Fit validated on the machine; line back up with no downtime.

3D Modelling CAD FDM PETG
02 / 08 Reverse Engineering · 3D Scanning

Geometry rebuild from 3D scan

3D scan and geometry rebuild of automotive component
3D scan and geometry rebuild of automotive component Final render of rebuilt component from 3D scan
3D Model 360°
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Interior trim piece from a classic 1980s Japanese car. The original part was cracked, had material loss, and the mounting tabs were deformed. Long out of production. We scanned the damaged original, rebuilt the full geometry from scratch and created a clean 3D model. Corrected topology, rebuilt mounts, holes exactly where they should be. Ready to print, 1:1 match to the original fit.

3D Scanning 3D Modelling Reverse Engineering
03 / 08 3D Modelling · NPI

New product introductions (NPI)

The client was introducing a new product format onto an existing filling line. The task was to design a set of format parts that would allow changeover without modifying the line structure. We analysed the existing stations, modelled the new guide and positioning elements, ran prototypes and fit tests, then moved into series production.

3D Modelling CAD NPI
04 / 08 Reverse Engineering · 3D Scanning

3D reverse engineering

Reverse engineering of automotive part, 3D scanning

Reconstructing geometry for parts with no documentation whatsoever. The only source is the physical component — often from cars built between the 1970s and 1990s, worn or damaged. We scan the part, rebuild the mesh topology, smooth the surfaces, and match to nominal dimensions. Output: a clean CAD model ready for reproduction or printing.

3D Scanning 3D Modelling CAD Automotive
05 / 08 3D Printing · UV Resin

Resin precision and accuracy

UV resin print, snap-fit element

The project called for snap-fit components where both dimensional accuracy and mechanical strength of the joint mattered. Parameters that simply can't be achieved with FDM. We printed in UV resin to ±0.05 mm, with full post-processing: IPA wash, UV cure, dimensional verification. The snap-fit works correctly after several hundred cycles.

UV Resin SLA Post-processing
06 / 08 3D Visualisation · Animation

Animation of a can marking machine

A machine manufacturer needed a visualisation for their sales materials. Rather than shooting on the factory floor, we built a complete 3D model of the machine from technical drawings and reference photos. The animation shows a full operating cycle: feed, positioning, marking, discharge.

3D Modelling Visualisation Animation
07 / 08 Prototyping · 3D Printing

Rapid industrial prototyping

Industrial prototype printed with FDM technology

The client needed a functional prototype for assembly testing before committing to production tooling. We printed the prototype in FDM within 48 hours, tested the fit, iterated on the geometry, and delivered the approved part ready for sign-off.

FDM PETG Prototyping
08 / 08 3D Printing · NPI

K28 feed trays for packaging robot

K28 FDM feed trays for packaging line robot
3D Model 360°
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The packaging line robot was dropping the part every third cycle. The bottle had no fixed position and the arm lacked dedicated feed slots for the new product format. We designed the K28 feed trays to match the part geometry and robot arm kinematics. Six days from brief to prototype on the line, ten more days to production-ready format parts. Pick repeatability reached 99%, at a fraction of the cost of a single hour of downtime.

3D Printing FDM Format Parts NPI